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JACOP 2025: 82% of sampled safety footwear failed at least one check

Oct 25, 2026 · 9 min read

An EU type-examination certificate for a safety shoe covers the type. Whether the pair on the shelf or in the web shop performs the same was checked by EU market surveillance on 83 models in 2025 – and most of them had something wrong.

Product-specific activity (PSA) 11 of the JACOP 2025 joint market surveillance programme assessed whether safety footwear for professional use placed on the EU market complies with Regulation (EU) 2016/425 on personal protective equipment (PPE) and the harmonised standard EN ISO 20345. The final report was published by the Publications Office of the EU; the European Commission reported on it on 13 October 2026. Of the 83 models, 68 showed at least one non-compliance – in the laboratory performance tests, in the formal checks of documentation and markings, or in both.

83
models sampled by 10 authorities in eight countries (seven EU member states and Norway)
64%
failed at least one performance requirement (53 models)
58%
failed the formal checks of documentation and markings (48 models)
18%
passed every test performed and the checklist (15 models)
A targeted sample – not a market statistic
The authorities selected the samples partly through targeted, risk-based sampling, so the percentages describe the sample, not the market as a whole. The report also stresses that the results relate exclusively to the samples tested and may differ from those obtained during EU type-examination: a notified body assesses the prototype at certification, an authority assesses the product on the market.
83 squares in four groups: 33 models failed both performance and formal checks, 20 failed performance tests only, 15 failed formal checks only, 15 fully compliant
Breakdown of the sampled models derived from the counts in Figures 1–3 of the report (53 performance failures, 48 formal failures, 68 with at least one failure, 15 compliant; both: 53 + 48 − 68 = 33). Data: © European Union, 2026, CC BY 4.0; our own visualisation.

The two levels of checking do not replace each other: 33 models failed both, 20 models (nearly a quarter of the sample) passed the formal check but failed in the laboratory, and another 15 the other way round – the product performed, the documentation and marking did not. Only 15 models passed everything. The authorities concluded that checking documentation, markings and instructions alone is not sufficient to show that footwear on the market is safe.

What was tested, and how?

PSA 11 covered safety shoes for workplace use fitted with a protective toe cap, from the basic SB category to S1–S5. Under Regulation (EU) 2016/425 this footwear falls into risk Category II: it requires EU type-examination (Module B) by a notified body, after which conformity of serial production to the type is the manufacturer’s responsibility, through its own internal production control (Module C).

Protection categoryWhat it includes
SBThe basics: a toe cap resisting a 200 J impact and 15 kN compression – for dry indoor work
S1SB + closed heel, antistatic properties, energy-absorbing heel
S2S1 + upper resistant to water penetration and absorption
S3S2 + penetration-resistant sole and cleated outsole – the large majority of the sample (62 models)
S4 / S5The equivalents of S1 and S3 for all-rubber or all-polymer boots
The protection categories in brief, according to EN ISO 20345:2022; the 2022 edition also introduced the S6 and S7 categories for water-resistant footwear and the PL and PS designations for non-metallic penetration-resistant inserts.

The authorities collected 83 samples, combining targeted, risk-based selection with non-targeted sampling according to their national strategies. Most samples were S3 footwear (62 models); the rest fell into the SB, S1 and S5 categories; products of EU- and non-EU-based economic operators were both represented. The three German authorities contributed the most samples; no Hungarian authority took part in this activity.

313
laboratory performance tests
62
of the 83 models were S3 footwear
54
models bought online: manufacturers’ websites, specialised workwear retailers, online marketplaces
29
models bought in physical shops

An accredited laboratory tested the samples to EN ISO 20345:2022 (models made available before 2022 to the 2011 edition). The testing plan focused on selected mandatory requirements of each model’s declared protection category – 313 performance tests in total. In addition, the authorities carried out the formal checks with a commonly agreed checklist: the presence and legibility of the protection category, the CE marking, the instructions for use, warnings and the economic operator’s details.

What do the four tests measure?

TestWhat situation it modelsRequirement under EN ISO 20345
Impact resistanceAn object falling on the footThe toe cap still leaves clearance above the toes after a 200 J impact
Compression resistanceTrapping, a load rolling over the footThe toe cap does not flatten onto the toes under a 15 kN force
Perforation resistanceA nail or metal swarf under the soleThe test nail does not pass through the insert at 1,100 N
Antistatic propertiesStatic charge – sparks in a flammable environmentElectrical resistance stays between 100 kΩ and 1,000 MΩ, so the charge is dissipated; no protection against electric shock
Cut resistanceA sharp object against the upperAn optional (CR) requirement – a single model in the sample claimed it
The requirements tested in the report; the values are the test levels of EN ISO 20345.

Performance tests: antistatic properties are the weakest point

Of the 313 tests, most failures concerned antistatic properties: 28 of the 68 models tested for them (41%) did not meet the requirement. Impact resistance came next (20 of 83 models, 24%), followed by perforation resistance (14 of 78, 18%) and compression resistance (5 of 83, 6%). The only model tested for cut resistance passed.

Failure rate per test: antistatic properties 28 of 68 (41%), impact resistance 20 of 83 (24%), perforation resistance 14 of 78 (18%), compression resistance 5 of 83 (6%), cut resistance 0 of 1
Failure rate per test according to Figure 4 of the final report; the number of models tested differs per requirement. Data: © European Union, 2026, CC BY 4.0; our own visualisation.

Antistatic behaviour is no detail: it is required in every category from S1 upwards, and by dissipating static charge it reduces the risk of sparks in a flammable environment – it does not, however, protect against electric shock. Impact and perforation resistance are the very essence of safety footwear – protection against a falling object and against an object piercing the sole.

Documentation and marking: 48 models

Formal checks failed for 48 models (58%). The deficiencies named in the report: a missing or incorrectly affixed CE marking, instructions for use not available in the required national language(s), and no indication of the protection category. The report also stresses that products placed on the EU market must identify a responsible economic operator with a name and address in the EU/EEA.

What you should see on the footwear
The CE marking, the manufacturer’s identification, the standard and protection category (for example S3), the size and – where given – the production date are usually found on the label on the tongue of the shoe. The instructions for use must be available in the language(s) required by the member state where the footwear is sold – in Hungary, in Hungarian.

Risk assessment and enforcement measures

The authorities assessed the risk of the 68 non-compliant samples on the basis of the type of non-compliance and the probability and severity of the potential harm. The top of the scale is serious risk: 13 models were placed there; 9 were rated medium and 25 low, no risk was found in 9 cases and no result was reported in 12; no model was rated a high risk.

Figure 5 of the final report: risk levels of the 68 non-compliant samples – no risk 9, low 25, medium 9, high 0, serious 13, not reported 12
Source: European Commission – JACOP 2025, PSA 11: PPE professional footwear, final report, Figure 5 (page 10). © European Union, 2026, licensed under CC BY 4.0. Change made: the figure was cropped from the report page; its content is unchanged.
24
sales bans or withdrawals from the market
15
warnings to economic operators – in some cases with a fine
4
models recalled
6
models brought into conformity as a result

Some online marketplaces were instructed to remove the products concerned. According to the Commission’s news item of 13 October 2026, one economic operator was fined EUR 7 000 for shoes that lacked the protective features they claimed. The authorities registered the tested products in ICSMS – the market surveillance authorities’ shared European register – and issued Safety Gate alerts in the serious cases. The measures reflect what was reported by the cut-off date of 30 July 2026; follow-up continues beyond it.

The online channel is the weak spot
Almost two thirds of the sample (54 models) were bought online, and the report singles out that withdrawn products reappear through other distribution channels. That is why it recommends to the Commission an obligation for online platforms to make the EU Declaration of Conformity, the instructions for use and the responsible economic operator’s details available – and why a search of the Safety Gate alerts before buying is worth the minute. The report does not break the results down by sales channel or country of origin.

What may change?

The report recommends that the Commission oblige online platforms to make the EU Declaration of Conformity, the instructions for use and the responsible economic operator’s details available; consider requiring the name and address of the original manufacturer, in addition to the legal manufacturer, in the EU Declaration of Conformity or the technical documentation; and clarify – for example in the notified bodies’ horizontal recommendations for use (RfUs) – how measurement uncertainty is to be taken into account in market surveillance testing.

To the market surveillance authorities it recommends checking safety footwear more often and more widely, with laboratory testing alongside documentary checks, and closer cooperation with customs. To standardisers it proposes methods that better reflect real use: a dynamic perforation test, an antistatic test that takes ageing, grease and moisture into account as an additional, optional requirement, and clear rules on measurement uncertainty in the harmonised standards.

What does this mean for manufacturers and importers?

The report’s main message to manufacturers is that discrepancies were observed between the product assessed at type-examination and the product placed on the market. A gap can open between three steps:

  1. 1
    EU type-examination (Module B)
    The notified body tests and certifies the prototype: the certificate covers the type.
  2. 2
    Serial production (Module C)
    For Category II PPE – safety footwear among it – the manufacturer is responsible for the match between the series and the type, through its own internal production control; no notified body is involved at this stage.
  3. 3
    The product on the market
    The market surveillance authority tests a sample taken from the shelf or the web shop. PSA 11 found the discrepancies between the first and the third step.

As a notified body we check the same match for Category III PPE through supervised product checks under Module C2 or quality-assurance surveillance under Module D; in Category II it is the manufacturer’s own task.

  • Know and fully meet your obligations under Regulation (EU) 2016/425; placing unsafe or non-compliant footwear on the market may lead to fines, recalls and liability for damages.
  • Markings, instructions for use and safety information must be complete, accurate and available in the required national language(s).
  • The product must identify the responsible economic operator with up-to-date contact details in the EU/EEA.
  • Where necessary, verify with the issuing notified body that the conformity documentation – for example the EU type-examination certificate – is valid.

Importers and distributors should require the same along the supply chain: besides a copy of the certificate, check that the markings of the delivered product match the type named on the certificate. The validity of a certificate is confirmed by the notified body that issued it; manufacturers outside the EU also need a responsible economic operator established in the EU – we cover that in a separate article.

Three questions about your own serial production
Are the same materials and suppliers used in serial production as in the type-examination sample? Is there a retained reference sample and regular, documented in-process checking of the toe cap, the insert and the antistatic resistance? Do the label and the instructions match the certificate, and does the EU Declaration of Conformity name the issuing notified body and the right edition of the standard? If the answer to any of these is no, agree the change with the notified body before the product reaches the market.

What can employers and wearers do?

What formal checks catch – and what they do not
Checking the CE marking, the declaration and the label would have caught the 48 formally deficient models – but 20 of the 53 models that failed in the laboratory passed the formal check. That is why the report stresses buying from reputable sources and warns against vague or exaggerated performance claims.

Six steps before you issue or put on safety footwear – based on the report’s recommendations to end users:

  1. 1
    From risk to category
    Choose the protection category and the additional properties on the basis of the workplace risk assessment and the applicable occupational safety rules.
  2. 2
    Source and paperwork
    Buy from a reputable source; in a shop or online, check the CE marking, the EU Declaration of Conformity and the instructions for use in your language, and ask the seller whether the product provides the level of protection you need.
  3. 3
    The tongue of the shoe
    The label sewn into the tongue must show the standard, the protection category, the manufacturer’s details, the size and – where given – the production date.
  4. 4
    Safety Gate
    Before buying, search the Safety Gate alerts for the product or the brand: has it been identified as dangerous or recalled?
  5. 5
    Condition
    Check the condition and – where given – the expiry date of the footwear before use; a damaged toe cap or sole no longer protects.
  6. 6
    Report
    If you detect or suspect an unsafe or non-compliant product, report it to the market surveillance authority – in Hungary, for PPE used at work, the occupational safety authority, i.e. the government offices – or through the Consumer Safety Gateway.

The participating authorities

CountryMarket surveillance authoritySamples
CyprusDepartment of Labour Inspection, Ministry of Labour and Social Insurance5
GermanyState Office for Health and Social Affairs Mecklenburg-Western Pomerania, Department 5 – Occupational Safety15
GermanyDistrict Government of Arnsberg, Environment, Health, Occupational Safety10
GermanyRegional Council Tübingen5
LuxembourgLuxembourg Institute of Standardisation, Accreditation, Safety and Quality of Products and Services (ILNAS) – Market Surveillance department9
NetherlandsNetherlands Labour Authority12
NorwayNorwegian Labour Inspection Authority5
PortugalEconomic and Food Safety Authority2
SpainEconomy and Industry Directorate of the Community of Madrid5
SwedenSwedish Work Environment Authority, Product Regulations and Market Surveillance Unit10
Source: Table 1 of the final report. The report gives the number of samples as 83; the per-authority values in the table add up to 78 – the report does not explain the difference.
Related article JACOP 2025 and Safety Gate: how the EU polices product safety JACOP is the European Commission’s annual joint market surveillance programme: in 2025 the member states’ authorities tested 11 product groups – including safety helmets and safety footwear – under common testing plans. We explain how the programme works, what reaches the public Safety Gate alert system, and how anyone can report a dangerous product through the Consumer Safety Gateway. Read more → Related article JACOP 2025: one in five sampled safety helmets failed the shock absorption test Ten market surveillance authorities from eight countries tested 65 industrial safety helmets against EN 397. In the laboratory 19 helmets (29%) failed – most of them in shock absorption – and the checks of markings and documentation found deficiencies in 41 (63%). Taken together, 46 helmets (71%) failed at least one requirement and 19 (29%) were in order in every respect. What does this mean for manufacturers, employers and wearers? Read more → Related article Made outside the EU? Someone in the EU must answer for your PPE Not necessarily an authorised representative – but an economic operator established in the EU (an importer, an authorised representative or a fulfilment service provider) must take on the tasks of Article 4 of Regulation (EU) 2019/1020 before the PPE is placed on the market. Ten questions and answers for manufacturers outside the EU: online marketplaces, marking, documentation, the role of the notified body. Read more →

Sources

  1. JACOP 2025 – PPE Professional Footwear – Final reportPublications Office of the European Union, 2026. ET-01-26-103-EN-N, doi:10.2873/2283313. The source of every figure in this article.
  2. JACOP 2025 – PPE – Munkavédelmi lábbelik – Zárójelentés (Hungarian edition)ET-01-26-103-HU-N, doi:10.2873/7296803.
  3. EU tests reveal compliance issues in safety footwear – European Commission news (13 October 2026)Source of the EUR 7 000 fine example.
  4. Market surveillance – joint actions (JACOP) – European Commission, DG GROWAll JACOP 2025 product cards with news, infographics and final reports.
  5. EN ISO 20345 classes: what SB, S1, S1P, S2 and S3 mean – BIMEO knowledge centreThe guide of our partner notified body (NB 1524) to the protection categories.
  6. Safety Gate – the EU rapid alert system for dangerous non-food products
  7. Regulation (EU) 2016/425 on personal protective equipment

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